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Power Chemicals Service Red Mud Flocculant and Bayer Process Chemical - Power Chemicals

Red Mud Flocculant and Bayer Process Chemical

Conversion processes from bauxite to alumina in a Bayer process undergo in a highly alkaline environment. Such extreme pH levels required specific chemistry to be able to function well in a bayer process. Whether it’s for faster red mud settling in the washer process, higher solid content in classifying thickener underflow, or protecting your digester from corrosion during acid cleaning, our Bayer process chemistry are formulated for your maximum alumina refinery operations.

Our Product

Our POWER REDFLOC™ Hydroxamated Red Mud Flocculants are specifically formulated for your specific needs. We can provide you with the right charge and molecular weight of our red mud flocculants for your optimal operational cost for your bauxite residue (red mud) washer & thickeners.

Our POWER REDFLOC™ Product Benefit:
Faster settling rate for your Red Mud/Alumina liquor separation
Can be tailor made to suit each thickeners specific charge & hydroximation degree requirements
Available in powder & liquid emulsion form

An excellent classifying thickener must be able to prevent high levels of solid content carryover in the overflow. A specific formulation of hydrate flocculants must be able to settle the alumina particles perfectly without modifying the morphology of the alumina crystals. Our 100% organic POWER HYFLOC™ Alumina Hydrate Flocculant are your choice for your maximum classifying thickener solid loading efficiency.

Our POWER HYFLOC™ Product Benefit:
Faster settling rate of alumina hydrate in classifying thickeners
Lower solid content in classifying thickener overflow
Completely soluble in water

High pH in Bayer Process are favourable conditions for the formation of sodalite and many other mineral scaling. Whether it’s in your digester heat exchanger or your steam condensate from blow off tank system, scale must be removed with strong acid blended with corrosion inhibitor to prevent corrosion of your equipments and prolonging their lifetime.

Our POWER CORR-X™ Product Benefit:
Very little effect on scale removal rate
Negligible corrosion from acid cleaning with strong acid
Low foaming characteristics when used in a circulation cleaning method

Intensive turbulent mixing in a bayer process commonly involves foam formation. Due to high solid content in bayer process slurries, foam to be more stable and will not disappear on its own. Our various formulations POWER FOAM-X™ will provide you with the best chemistry for your foam control system.

Our POWER FOAM-X™ Product Benefit:
Quickly breaks & remove foam from tank or any water surfaces
Prevent any foam spillover or carryover in your bayer process

Our POWERDRY™ series are formulated to be able to maximize the filtration process for aiding water rejection, thus lowering your post filtration final product moisture. Whether its a pan filter for your alumina product or belt press for your redmud bauxite residue, our POWERDRY™ are your choice.

Our Variations Of POWERDRY™ Product:
Reduces moisture content in pan filtered alumina product
Reduces energy requirement in calcination process
Will not alter the alumina product color & morphology